A major manufacturer of utility towers who wished to remain
anonymous.
“ UniPunch tooling is not rocket science... it’s very, very simple”
“ Twenty-two years ago when I got out of high school
I worked for a company that had UniPunch tools so I talked
to our purchasing manager, and I told him
what we need is UniPunch tools...I explained to him exactly what they were
and how they worked...about the templates and how you set the
punches down on the
template. Right out of high school I could set up the machine. They are very,
very simple to set up."
“ The secret to UniPunch for me is that it is easy to set up and you don’t
have to invest a lot of money in tooling. UniPunch tooling is not rocket science...
it’s very, very simple”
“ We work with a lot of heavy material here with big
holes in it, from 3/8” to 2-1/2” . The thickest
we punch in 5/8”. We punch a 1-1/16” hole
through that. And that is a fixture part so that hole has to be plus or minus
fifteen thousandths."
“ We had to have a large slot for a new product
and we had no problem getting it from UniPunch."
“ We are still
using all of our original holders. We have to order consumables---springs,
punches, spacers, screws, etc., but we punch a lot of holes here. Yesterday
we punched ten thousand 9/16” holes through 1/2” plate in
two shifts, two operators."
“ UniPunch has locating down the
best. There is similar product to yours out there and we found they
just didn’t have the accuracy that we need
for our product. We have to hold a very tight tolerance so when a guy
is up there on a tower in the air he doesn’t have
problems putting something together. "
“ With high volume
punching you need something that is durable, accurate and easy to
set up and the consumables are easy to get. The operator has
to be
able to take care of his entire job...we can’t afford a person
who just sits around waiting for something to break down or to set
up a new setup."
“ This is why I don’t like hard
tooling. First, it’s a major
investment. It’s expensive. And what happens if something
goes wrong with that die? You can’t just take out twelve
punches and put 12 new punches in for $5,000. You’re just
down. We have a small inventory of punches and punch holders, and
on any of our major jobs, if we lose
any punches or a die holder, we’re back in business immediately
with UniPunch."
“ We have major design changes constantly. We get feedback
from our customers and tower erectors. Our engineering staff
is just dynamic. If one of our major erectors or customers
tells engineering they should look into a design
change for a safety
issue or a construction problem, they will look into it immediately
and may have a design change in four days. "
“ The product may be safer...it may fit together easier
for the erector. If it saves time and money...and removes risk...that
causes an immediate design
change. When it’s a safety issue and you have so many
people’s lives
at risk out there...it causes a design change. We have to be
able to react quickly to design changes. That’s why we
have no hard tooling. When a given job or design only lasts
a short time, what would we do with that tooling? We can
react to changes quickly and cost effectively using the UniPunch
system. There is no further investment, and you don’t
have $30,000 invested in a hard die.”
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